Motor Driven Rollers

TRUERoller Motor Driven Rollers

DC brushless motor rollers with integrated gearbox for efficient conveyor automation

Overview

About TRUERoller MDR

TRUERoller MDRs replace traditional belt or chain drive conveyors with embedded, intelligent rollers. Each unit integrates a high-efficiency brushless DC motor and gearbox inside a precision steel roller tube — in zinc-plated or stainless steel, rated IP54 or IP65.

Because the motor is self-contained, conveyors built with TRUERoller MDRs require no external drives or motor mounts. Energy is consumed only in active zones, significantly reducing operating costs. At 50 dB (no-load, 1 m), noise levels are well below conventional conveyor drives.

Pair with TCI (I/O) or TCN (EtherNet/IP / PROFINET) intelligent control cards for Zero Pressure Accumulation (ZPA) zones. Speed codes from 20 to 120 m/min and static load ratings from 20 to 60 kg (depending on installation length) cover a wide range of payload requirements. Each MDR also works with the TRUEProtect TP24 overvoltage protector to guard against voltage spikes from sudden braking.

Key Features

Engineered for material handling

  • Brushless DC motor — 24 VDC operating voltage
  • Roller outer diameters: 48.3 mm and 50.0 mm
  • Operating temp 0°C to +40°C
  • IP54 or IP65 ingress protection
  • Zinc-plated steel or stainless steel tube options
  • Direct integration with TCI / TCN control cards
  • Works with TRUEProtect TP24 overvoltage protector
Specifications

At a glance

Full specifications available in the datasheet.

Motor type
DC Brushless
Operating voltage
24 VDC
Roller outer diameter
48.3 mm / 50.0 mm
Power (Normal / TURBO)
35 W / 55 W
Efficiency
~65%
Noise
50 dB (no-load, 1 m)
Operating temp
0°C to +40°C
Ambient humidity
10% to 90%, non-condensing
Installation length
400 to 1200 mm
Cable length
120 cm
IP rating
IP54 / IP65
Tube material
Zinc-plated steel / Stainless steel
Certifications
CE (Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU), RoHS
Drive head options
Straight (S), Round Groove (R), Poly-V (V), Poly-O (O), Toothed (T)
Applications

Where TRUERoller MDR fits

Material handling conveyors
E-commerce fulfillment
Parcel sortation
Automotive assembly
Food & beverage lines

Downloads

Product documentation and catalogue available upon request.

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